DNV GL Certifies NSK’s Super-TF Bearing Material

Release Time：22 Feb,2018

<p> Of direct relevance to the wind energy sector, international accredited registrar and classification society DNV GL has confirmed that roller and ball bearings made of NSK’s Super-TF material exhibit significantly higher dynamic load ratings. Such is the effect of the higher load rating that bearing service life is effectively doubled in wind turbine applications. </p> <p> <br /> </p> <p style="text-align:center;"> <img src="/membcentre/editor/attached/image/20180222/20180222084751_35655.png" alt="" /> </p> <p> <br /> </p> <p> DNV GL confirms that rolling bearings made of NSK’s Super-TF material attain significantly longer service life compared with ordinary rolling bearings </p> <p> <br /> </p> <p> <br /> </p> <p> The rolling bearings of wind energy systems have to attain very long service life under harsh operating&#194; conditions. To overcome this challenge, NSK set about developing its Super-Tough (Super-TF) bearing&#194; steel, a proprietary material for very high load applications. </p> <p> <br /> </p> <p> Looking to gain independent certification for the material, NSK commissioned the world-renowned test house DNV GL to verify rolling bearings made of Super-TF with respect to ISO 281:2001 (Rolling bearings – Dynamic load ratings and Rating life). The verification confirmed NSK’s published specifications and, in a Statement of Conformity dated 15.11.2017, certified that when Super-TF material is used, the basic dynamic load rating can be improved by 23% in roller bearings and 26% in ball bearings. This is equivalent to a doubling of bearing fatigue life in comparison with ordinary bearings. </p> <p> <br /> </p> <p> Wind power system OEMs and their customers now have the assurance that NSK’s Super-TF bearings achieve significantly longer service life. The bearings are therefore ideally suited to this extremely demanding application, where bearing specifications call for a service life of up to 220,000 hours without major maintenance. </p> <p> <br /> </p> <p> One of the major factors enhancing the performance of Super-TF is its proven ability to reduce surface-induced wear from contaminated lubricant. In addition, the material prevents or retards the appearance of white etching cracks (WEC). These are non-specific symptoms of damage which form below the surface and can lead to premature bearing failure. Through a series of tests, NSK has shown that Super-TF prolongs bearing operating life until the onset of damage. </p>